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Hempadur Avantguard 860

Hempadur Avantguard 860

Description

Hempadur Avantguard 860 is an activated zinc-rich epoxy primer in compliance with the requirements of Level 1, type II in SSPC Paint-20, 2019 and ISO 12944 Part 5, 2018. The product is in full compliance with ASTM D520 type II and EU Directive 2004/42/EC, The Paints Directive on the limitation of volatile organic compounds: subcategory j.

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PRODUCT DATASHEET


PRODUCT CHARACTERISTICS

Recommended use

Hempadur Avantguard 860 is recommended as a general purpose for long-term protection of steel exposed to high to extreme corrosive environments (ISO 12944 Part 2). Suitable for offshore environment protection. The product is a fast curing alternative to the use of zinc rich silicates in atmospheric anticorrosion protections for temperatures below 160°C [320°F].

Service temperature

  • Maximum, dry exposure only: 160°C [320°F].

Certificates / Approvals

  • Meets requirements to ISO 12944 when used as part of a predefined paint system. Part 6 C5, Part 9 CX.
  • Meets requirements to NORSOK M-501 when used as part of a predefined paint system. Edition 6, System 1. Edition 7, System 1B.

Features

  • Reduces the effect of corrosion and provides outstanding galvanic protection.
  • Dries fast and has short minimum overcoating intervals.
  • Excellent mechanical strength, also in cyclic temperatures, with improved tolerance to high film thickness through high flexibility and self-healing effect.
  • Superior tolerance to high relative humidity during application.
  • Cures down to -10°C [14°F].

PRODUCT SAFETY

Flash point

26°C [79°F]

VOC content mixed product

Legislation Value
EU 302 g/L [2.52 lb/US gal]
US (coatings) 358 g/L [2.99 lb/US gal]
US (regulatory) 358 g/L [2.99 lb/US gal]
China 358 g/L [2.99 lb/US gal]

According to specific legislation, see details in the Explanatory Notes available at Hempel website, hempel.com or at your local Hempel website.

Handling

Handle with care. Before and during use, observe safety labels on packaging and paint containers and follow all local and national safety regulations. Always consult Hempel’s Safety Data Sheet for this product along with the Product Data Sheet.
For professional use only.


PRODUCT DATA

  • Product code: 17990
  • Product components: Base 17999, Curing Agent 98384
  • Standard shade / code: Grey 19840
  • Gloss: Flat
  • Volume solids: 66 ± 2%
  • Specific gravity: 2.5 kg/L [21 lb/US gal]
  • Reference dry film thickness: 60 micron [2.4 mils]

SURFACE PREPARATION

Cleanliness

  • Remove oil, grease and other contaminants by suitable detergent cleaning.
  • Remove salts, detergents and other contaminants by high pressure fresh water cleaning.

New build

  • Abrasive blasting to min. Sa 2½ (ISO 8501-1) / SP 10 (SSPC).
  • Remove dust, blast media and loose materials.

Roughness

  • Surface profile Medium (G) (ISO 8503-2)

Consult Hempel’s separate Surface Preparation Guidelines for more details.


APPLICATION

Mixing ratio

Base 17999 : Curing Agent 98384 (8.5 : 1.5 by volume)

Products containing floating or settling particles/pigments need to be continuously stirred during application. This is especially important in case of heavy thinning.

Thinner

  • Below 20°C [68°F]: Hempel’s Thinner 08960
  • Above 20°C [68°F]: Hempel’s Thinner 08450

Cleaner

Hempel’s Tool Cleaner 99610

Pot life

Product temperature Pot life
0°C [32°F] 7 hours
20°C [68°F] 6 hours

Application method

Tool Thinning max vol. Application parameters
Airless spray 10% Nozzle pressure: 220 bar [3200 psi], Nozzle orifice: 0.017-0.021″

If brush or roller application is used, more coats will be necessary to achieve the specified dry film thickness. Spray data are indicative and subject to adjustment. Pressure is for a material temperature of 20°C [68°F].


FILM THICKNESS

Specification Low High Recommended
Dry film thickness 40 micron [1.6 mils] 100 micron [4.0 mils] 60 micron [2.4 mils]
Wet film thickness 61 micron [2.4 mils] 152 micron [6.1 mils] 91 micron [3.7 mils]
Theoretical spreading rate 16 m²/L [652 sq ft/US gal] 6.6 m²/L [269 sq ft/US gal] 11 m²/L [448 sq ft/US gal]

Overthickness must be closely controlled and never locally exceed 200 micron [8.0 mils] DFT. On irregular surfaces it is recommended to employ special care in avoiding over application.


APPLICATION CONDITIONS

  • Temperature of product must be above 15°C [59°F] during application.
  • To avoid condensation, apply on a clean and dry surface with a temperature that is at least 3°C [5°F] above the dew point.
  • Surface temperature must be above -10°C [14°F] and below 40°C [104°F] during application and curing.

Relative Humidity

  • Relative humidity must be below 95% during curing.
  • Relative humidity must be below 95% during application.

DRYING AND OVERCOATING

Drying time

Surface temperature Touch dry Hard dry
-10°C [14°F] 2½ h 9 h
0°C [32°F] 1 h 4½ h
20°C [68°F] 15 min 1 h
40°C [104°F] 15 min 15 min

Determined for dry film thickness 60 micron [2.4 mils] at standard conditions, see Hempel’s Explanatory Notes for details.

Overcoating

Quality name -10°C [14°F] 0°C [32°F] 20°C [68°F] 40°C [104°F]
Atmospheric medium Hempaprime Multi 500 Winter 3 h / Ext* 90 min / Ext* 45 min / Ext* 25 min / Ext*
Hempathane HS 55610 3 h / 56 d 90 min / 42 d 45 min / 14 d 25 min / 3½ d
Atmospheric severe Hempaprime Multi 500 Winter 3 h / 90 d 90 min / 90 d 45 min / 30 d 25 min / 7 d
Hempathane HS 55610 3 h / 20 d 90 min / 15 d 45 min / 5 d 25 min / 28 h

Overcoating times are indicative for products of the same generic chemistry. Consult Hempel’s specification for more information.

Drying conditions

  • To obtain the drying time stated, it is important to maintain sufficient ventilation during application, drying and curing.
  • Condensation on the freshly applied coating should be avoided.

Overcoating details

  • If the maximum overcoating interval is exceeded, roughening of the surface is necessary to ensure intercoat adhesion.
  • Remove zinc salts or other contamination before overcoating.
  • The surface must be dry and clean prior to application.

Other remarks

  • Hempel’s Specification supersedes any recommendations given in the Product Data Sheets.

STORAGE

Ambient temperature Base Curing Agent
25°C [77°F] 12 months 36 months

Shelf life from date of production, when stored in original, unopened containers. Thereafter, the product quality must be re-inspected. Storage at elevated temperatures may reduce shelf life.

Storage conditions

  • Product must be stored according to local legislation, at maximum 40°C [104°F], without direct sunlight and protected from rain and snow.

CARBON FOOTPRINT

Dry film thickness 1 µm 1 mil
GWP (Global Warming Potential) 20.9 g CO₂e/m² 0.109 lb CO₂e/ft²

The scope includes raw materials, in-bound transport to the Hempel factory, Hempel manufacturing processes, and any Volatile Organic Compounds emitted during and after the application of the product. It is calculated based on the standard shade defined in this PDS. Values may vary with shade.


REFERENCES

Product Data Sheet – Hempadur Avantguard 860
Issued by Hempel A/S – November 2024
Document Version: 4/4
Source: https://www.hempel.com

Technical Guidelines and Explanatory Notes
Last accessed: 28 May 2025
Reference link: https://www.hempel.com/service-and-support/technical-guidelines

Note: Always consult the latest version of the Product Data Sheet and associated documents directly from Hempel’s official website to ensure accuracy and compliance with the most current recommendations.